Your Fast-Track Partner for One-Offs, Legacy Parts & Problem-Solving Castings
We specialize in short-run castings, reverse engineering, and complex prototypes — helping engineers, sourcing specialists, and operations teams move fast when timelines are tight and parts are hard to find.
What Sets Us Apart
At One Off Castings, we specialize in solving complex casting problems through a combination of precision engineering, reverse engineering capabilities, and flexible short-run production. Our team understands the technical demands of legacy part replication, tight-tolerance prototypes, and low-volume metal casting — and we respond with solutions that are practical, fast, and reliable.
Whether you already have a CAD file or need help recreating a part through reverse engineering, we’re built to step in where traditional foundries can’t. While a model is required for production, our team can assist in creating one if needed
What You Can Expect:
Precision & Speed – Dimensional accuracy, fast turnaround, and consistent results
Reverse Engineering Support – Castings reproduced from samples, drawings, or scanned models
Engineer-to-Engineer Collaboration – Clear communication and technical alignment at every step
Capabilities
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Patterns & Tooling
Custom Aluminum Patterns and Tooling Built for Longevity
Our skilled team creates durable aluminum patterns and tooling, designed for both precision and longevity. These tools are crafted to ensure that every casting maintains exceptional quality and consistency throughout the production process. -
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CNC Machining
Precision CNC Machining for Exacting Specifications
Utilizing state-of-the-art CNC machinery, we provide high-precision machining services for intricate geometries. Our process guarantees that every part meets the exact specifications, ensuring a perfect fit and high-quality performance. -
![A person's hand is placed on a wrapped package with a label reading 'Made in the U.S.A.' on a wooden pallet.]()
Low-Volume Production
Traditional Techniques, Modern Technology for Precision
Bring your ideas to life with our low-volume casting services—ideal for testing, short-run production, or urgent delivery timelines.
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![Man in a workshop using a 3D scanner on a metal component next to a computer display.]()
Inspection/Quality Control (QC)
Comprehensive Inspection for Highest Quality Standards
Our QC process ensures that every product meets the highest industry standards. Through rigorous inspections and advanced techniques, we guarantee precision and reliability in every casting. -
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3D Sand Printing
Intricate Molds with Unmatched Design Flexibility
Using advanced 3D sand printing technology, we create highly detailed, customized molds for unique and complex casting needs. This cutting-edge process allows for flexibility in design, making it ideal for one-off projects. -
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Robocasting
Advanced, Patternless Casting with Customization
Utilizing state-of-the-art Robocasting technology, we produce precise, patternless castings tailored to your specific requirements—ideal for intricate designs, tight timelines, and one-off or low-volume production needs. -
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Rapid Prototyping
Precision Rapid Prototyping for Complex Castings
From concept to completion, we offer fast and accurate prototyping solutions. Our team works with you to create custom, one-off prototypes that meet your exact specifications. -
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Solidification/Engineering Design
Advanced Engineering for Superior Castings
With One Off Castings engineering expertise, we ensure that every casting is designed for optimal performance. Our solidification processes guarantee strength, durability, and efficiency. -
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Consultations & Design
Tailored Consultation Services for Your Project
Our consultation services are built around your project needs. We collaborate with you to finalize part designs and ensure manufacturability, helping you move from concept to casting with confidence. -
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Metals Poured
Precision Pouring of a Variety of Alloys
We expertly pour a diverse range of metals, from aluminum to specialty alloys, tailored to your specific project needs. Our pouring process guarantees the durability and strength required for each casting, ensuring it performs under demanding conditions.
Metals Poured
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ASTM A48: 25 A or B, 30 A or B, 35 A or B, 40 A or B
ASTM A278: 25 A or B, 30 A or B, 35 A or B, 40 A or B
ASTM A436: N1B
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ASTM A536: 100-70-03, 80-55-06, 65-45-12, 60-40-18
ASTM A439: D2
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ASTM A216: WCB, WCA, WCC
ASTM A352: LCB
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Item descriptionASTM A351: CF3M, CF8M
ASTM A487: CA6NM CL A or B, CA15 Cl A or B
ASTM A743: CA6NM CL A or B, CA15 CL A or B, CF3M, CF8M
ASTM A744: CF3M, CF8M
ASTM A890: CD4MCuN
ASTM A995: CD4MCuN
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ASTM B26: 319
ASTM B26: C355
ASTM B26: A356
In-house Aluminum heat treat
All In House
What makes One-Off Casting unique:
We pour a wide range of engineering alloys, including steel, stainless steel, iron, and aluminum.
Four in-house robotic molders for increased casting precision and production efficiency.
In-house 3D sand printer for advanced mold-making capabilities.
We use 100% silica-free ceramic sand (Carbo) for superior casting quality and surface finish.
Full in-house heat treatment to enhance and control material properties.
Certified in-house inspection processes, including Liquid Penetrant (LPI) and Magnetic Particle Inspection (MPI).
In-house spectrometers ensure accurate chemical composition analysis.
In-house tensile bar testing for mechanical property validation.
Advanced casting simulations using in-house MAGMA and NovaCast software.
Seamless integration across engineering, simulation, mold production, pouring, and heat treatment—all under one roof.
