Streamlined Prototyping Solutions
At One Off Castings, we specialize in rapid, precision prototyping for metal castings. Our process is built around flexibility, speed, and technical accuracy — enabling engineers and design teams to move from concept to physical part without costly delays or tooling bottlenecks.
At One Off Castings everything is based on a 3D model, allowing for easy modifications. Each mold is unique to the model, eliminating costly pattern change fees or expensive machining operations. We pour several different alloys to ensure flexibility in design and performance, meeting your specific needs.
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Our experienced engineers provide detailed castability recommendations and conduct solidification simulations to ensure your prototype meets the highest performance standards. From design review to process optimization, we guide you through every step of the prototyping journey.
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Using four advanced ABB Robotic Molders, we produce molds in a fraction of the time compared to traditional methods. This ensures faster turnaround times while maintaining high levels of precision and quality in each casting, so your projects stay on schedule.
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Our hybrid mold process combines the precision of robotic milled sand molds with the innovation of 3D-printed sand cores. This hybrid approach allows for the creation of complex castings that require fine-tuned details, all within a single, streamlined design process.
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Each mold we create is unique to the model, ensuring the elimination of costly pattern change fees or expensive machining operations. This allows us to provide customized, precise prototypes without the added expenses typically associated with traditional methods.
